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  5. Use of Castrol Molub-Alloy saved $55470 on gear oil leakage

$55470 annual savings through arresting gear oil leakage

Our manufacturing team is experiencing multiple gearbox issues like oil leakages that increase operational costs. To fix this issue Castrol recommends leak-resistant oil.

Castrol Mollub-Alloy | GM 969/320 leak resistant gear oil

 

The challenge:

A leading manufacturer’s plant in Birmingham was experiencing multiple issues in three of their shaker gearboxes, including oil leakages, spills and gear wear, significantly increasing operational costs. These issues were due to the previously used suboptimal oil, which also caused one of the three gearboxes to be replaced due to high amounts of wear. The client wanted to minimise oil spillage while simultaneously increasing the gearbox’s life.


The solution:

After a client requirement analysis, we recommended GM 969/320 leak-resistant oil. We recommended the oil with the following criteria in mind:

  •  Reduce oil leakages
  •  Increase gearbox life


The business benefit:

  •  Prolonged gearbox life, which increased savings by $4000 annually
  •  Reduced lubricant consumption by 1800 gallons annually
  •  $47,270 saved on lubricant costs annually
  •  Reduced annual maintenance costs by $55,740
  •  Decreased hours of labour required for oil make-up