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Cutting oils

We offer high-performance soluble cutting oils designed to improve machining quality, reduce fluid usage, and support your cost-efficiency goals.

Castrol high-performance cutting oils: Neat, soluble & synthetic solutions

Cutting oil is critical in machining. It cools the tool, controls heat, reduces friction, and protects metal parts from damage and corrosion. Without the right cutting oil, tool wear increases, surface quality drops, and operations slow down.

 

Castrol offers a full range of high-performance cutting oils designed for demanding industries such as automotive, aerospace, and heavy engineering. These oils don’t just lubricate, they improve productivity, extend equipment life, and maintain part quality across a wide range of machining conditions.

Why choose Castrol cutting oil?

Superior cooling and lubrication

Castrol cutting oils reduce friction and heat build-up. This protects tooling and ensures smooth,consistent cutting.

 

Extended tool life

Less wear means fewer replacements. Castrol fluids support long tool life, even in toughmachining tasks.

 

Rust and corrosion protection

Our oils help prevent oxidation on metal parts during and after cutting. This protects both toolsand workpieces.

 

Optimized surface finish

Better chip evacuation and lubrication deliver cleaner, smoother finishes. This reduces the needfor rework.

 

Low-maintenance

Formulas are stable, low-odor, and reduce fluid replacement frequency. Operators stay safe,and maintenance stays simple.

Types of cutting oils

Soluble cutting oil

Best for general machining, drilling, and turning. It can be mixed with water to provide balancedcooling and lubrication.

 

Semi-synthetic oil

Blends synthetic and mineral oil for more demanding operations. Ideal for moderate to heavy-duty machining.

 

Synthetic cutting oil

Fully synthetic. Works best in high-speed or precision environments where cleanliness andthermal control matter most.

 

Neat cutting oil

Used as-is without water dilution. Offers maximum lubrication for grinding, threading, or gearcutting applications.

Applications

Castrol cutting oils are engineered for performance across many sectors:

  • Automotive: Engine parts, transmission components, high-volume machining
  • Aerospace: Aluminum alloys, structural components, titanium machining
  • Heavy machinery: Gears, housings, large assemblies
  • Medical equipment: Stainless steel parts with tight tolerances
  • Die & mold making: Smooth finish and shape accuracy during forming

Each application needs fluid that matches the metal type, tool speed, and process stability. Castrol oils cover all bases.

Soluble cutting oil price & cost factors

The soluble cutting oil price can vary based on several factors:


Oil type

Synthetic oils usually cost more than mineral or semi-synthetic blends. But they last longer andreduce tool damage.

 

Application type

Machines under heavy load need higher-grade fluids. These premium oils improve system lifebut raise initial cost.


Always consider total value, not just price per litre, when evaluating your cutting fluid choice.

Choosing the right cutting oil

Choosing the wrong cutting oil can lead to tool damage, poor finishes, and increased downtime.

 

Here’s what to consider:

  • Material compatibility: Make sure the oil suits your metal, steel, aluminum, titanium, or cast iron.
  • Machining process: Turning, milling, or grinding each requires different cooling and lubrication needs.
  • Cooling vs. lubrication: Water-based oils cool better. Neat oils provide stronger lubrication. Choose based on thermal load.

If unsure, Castrol’s team can help you match the right oil to your shop floor conditions.

Innovation

Castrol cutting oils are designed with long-term performance in mind.

  • Eco-friendly formulas
    Developed to reduce environmental impact while meeting machining needs.
  • Longer sump life
    Fluids resist breakdown, cutting down on disposal and changeout costs.
  • Low-odor, non-toxic options
    Safer for operators and better for indoor air quality.

Castrol continues to invest in clean technology that improves output while reducing waste.

FAQs

Castrol soluble cutting oils are suitable for a wide range of metals, including steel, cast iron, and aluminum. For specific alloys or high-precision jobs, check product compatibility or speak to a Castrol technical advisor.
It depends on your machine type, process, and contamination levels. Regular checks on concentration, pH, and fluid condition help determine when to replace. In many setups, Castrol oils offer extended sump life with proper monitoring.
The soluble cutting oil price depends on the oil type, machining intensity, and volume purchased. High-performance or synthetic oils may cost more upfront, but lower long-term operating costs by reducing wear and downtime.
Yes. Castrol provides guidance based on your material, machining process, and plant conditions. This ensures you choose the right cutting oil for performance, safety, and efficiency.
Store in a sealed container, away from direct sunlight and extreme temperatures. Keep it off the floor and protected from water, dust, and airborne contaminants to avoid early degradation.
Yes. Castrol offers synthetic and semi-synthetic cutting oils specifically formulated for high-speed and precision machining, including CNC applications.
Confused about the right industrial solution? Our team is here to help — Click to get expert advice.

Synthetic water soluble coolants

Abbreviations:

M.O: Mineral Oil Concentration     GCI: Grey Cast Iron    LAS: Low Alloyed Steel    HAS: High Alloyed Steel    AL: Aluminium    Mg: Magnesium    NFM: Non-Ferrous Metals
Product Concentrate Material suitability
M.O( % ) Ester Boron pH 5 % GCI LAS HAS Al Alloys Mg Alloys NFM
Hysol SL 20 XBB 20 - - 9.8 - - - -
Hysol SL 35 XBB 35 - 9.6 - - - -
Hysol SL 45 XBB 45 - 9.4 -
Hysol 3505 28 9.4 - -
Hysol EP 690 44 - - 9 -
Hysol G 100 10 - - 9.1 - - - -
Hysol MB 50 50 9.7 -
Hysol RD 35 - 9 - - -
Hysol T 15 I 24 - - 9 - - -
Carecut S 600 3 8.8 -
Alusol ABF 47 49 - 6 -
Alusol 5505 47 - 9.3 -
Alusol SL 41 XBB 53 - 9.5 -
Alusol SL 61 XBB 35 - 9.3 -
Almaredge 51 FF 50 - 9.2 - -
Almaredge 7 58 - 9 - - -
Almaredge 880 20 9.2 - - -
Almaredge Bl 67 - - 9.5 - -
Almaredge SL 65 - - 9 - -

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